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EVERGRAIN Decking Installation & Maintenance Guidelines

Installation is easy. You use the same tools and fasteners when installing EVERGRAIN™ as you would when installing natural wood, so there's no extra work or time involved.

Special care should be taken when handling EVERGRAIN™ decking products. Because they are heavier and more flexible than wood, do not attempt to lift or carry more than you can handle safely at one time.

Click any index link below for specific installation and maintenance topics, or scroll down to view all the topics.


Working With EVERGRAIN
Decking

EVERGRAIN™ decking material outperforms traditional wood board products and can be installed using the tools and techniques common with the installation of natural wood boards.

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Installation Requirements

  • Requires no special tools.

  • Can be installed using pneumatic tools.

  • Provides a consistent fastening surface without knots or weak spots.

  • Works with most fasteners.

  • Saws, drills, and nails just like traditional wood.

  • Will not split or splinter when applied according to manufacturer's instructions.

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Storage of EVERGRAIN Decking

Diagram of EVERGRAIN StorageEPOCH™ products should be stored only on a rigid flat surface. When stacking EPOCH™ products use vertically aligned supports beginning at each end and spaced no more than 24 inches apart throughout the length of the product.

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Safely Handling EVERGRAIN Decking

The manufacturing process used to produce EVERGRAIN™ decking creates a product that is heavier and more flexible than traditional wood products. Use care and do not attempt to lift or carry more EVERGRAIN™ decking material than you can safely handle at one time. Proper clothing and safety glasses should be worn at all times when working with EVERGRAIN™ decking.

Determination of the effectiveness, suitability, and safety of any application or use of EVERGRAIN™ decking is solely the responsibility of the Owner and/or Contractor. Building code regulations vary, and the Owner and/or Contractor should consult local building and safety codes for specific requirements prior to the application of EPOCH™ products.

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Cutting EVERGRAIN Decking

The unique design of EVERGRAIN™ decking eliminates concern over grain direction, knots, and soft spots. When working with EPOCH™ products, saw blades and router bits with Carbide tips are recommended. For best results, use saw blades with two (2) teeth per inch. To avoid clogging when drilling holes in EVERGRAIN™ decking, frequently remove shavings by removing the drill bit from the hole.

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Spacing EVERGRAIN Decking

Diagram of Spacing DistanceEVERGRAIN™ decking will expand and contract with changes in temperature. The amount of expansion and contraction will vary depending upon board size. Smaller boards will expand less and larger board sizes will expand more. When installing EVERGRAIN™ decking, side-to-side spacing should be a minimum of 1/8" between adjacent boards.

* When installing decking boards, end-to-end spacing between them should be approximately 1/16" for every 20° increment of temperature difference between the temperature during installation and the maximum expected summertime temperature in your area. Example: 80° F at time of installation and a maximum expected summertime temperature of 100° F equals an end-to-end gap spacing of 1/16".
 

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Fastening EVERGRAIN Decking

EVERGRAIN™ decking uses fasteners and techniques similar to traditional wood fencing and decking products. To receive the maximum performance from EVERGRAIN™ materials and to minimize the possibility of rust staining, it is recommended that hot dipped galvanized or stainless steel nails or screws be used.

Because EVERGRAIN™ decking is formulated as a more dense material than traditional wood fencing and decking, greater force is required to drive nails into EPOCH™ products, especially when installing in cold temperatures.

When installing fasteners into EVERGRAIN™ decking always wear safety gloves and glasses. When installing nails in colder temperatures, pre-drilling fastener holes not larger than 3/4 the diameter of the shaft of the fastener being used is recommended. When using self-tapping screws, pre-drilling is not usually necessary.

If EVERGRAIN™ decking swells over the fastener heads during installation of the screw, gently hammer the material down to cover the fastener head or to minimize this from occurring pre-drill fastener holes. When using pneumatic nail guns be sure to consult and follow the nail gun manufacturer's installation and safety instructions.

Like wood, pre-drilling the end/edges of the board is necessary to avoid splitting or cracking the material.

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Removing Stains

Mild stains may be removed with a common deck power wash detergent containing sodium hypochlorite. Tougher, ground in stains can be cleaned with cleaners containing phosphoric acid.

  • Oil or Grease: Gently scrub stained area with degreasing cleanser as soon as possible.
     

  • Following Cleaning: Flush the surface of decking with water to remove any excess cleaning agents.
     
  • Important Note: Sanding the surface to remove stains is not recommended. This tends to eliminate the wood grain texture and will damage the lasting beauty of the finish.

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Standard EVERGRAIN Decking Sizes (All tolerances +/- 1/16")

Nominal Size Actual Size
1" x 6" x (12', 16' and 20') 15/16" x 5-1/2"
2" x 4" x (12', or 16') 1-7/16" x 3-1/2"
2" x 6" x(12', or 16') 1-7/16" x 5-1/2"
2" x 2" x (42" or 48") 1-1/2" x 1-1/2"

Skirting(8') 1/2" x 11-3/4"

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EVERGRAIN Decking Structural Span Chart

Maximum recommended center-to-center spans with a minimum of three joists:

EVERGRAIN Size Residential & Light Duty Decks Commercial Decks, Boardwalks & Marinas Playground Equipment
1" x 6" 16" 12" 16" or less
2" x 4" 20" 16" 16" or less
2" x 6" 20" 16" 16" or less

Note: When diagonal installation is used, subtract 4" from the maximum span.

Composite decking has a softer (flexible) feel than wood primarily during the heat of summer. This is a natural condition that will not affect the ability of the decking to perform as warranted. For a more rigid feel, reduce joist span spacing 4". Decking cannot be cantilevered (overhang edge of deck) since structural support is required. EVERGRAIN PRODUCTS ARE NONSTRUCTURAL AND SHOULD NOT BE USED IN A STRUCTURAL MANNER; INCLUDING JOISTS, LOAD BEARING COLUMNS, STRINGERS, OR BEAMS.

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Click here to request a quote - we offer VERY competitive pricing!

Austin Wholesale Decking Supply
10900 N Lamar Blvd.,
Austin, TX 78753
Phone: 512/834-1200


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